Waupaca Foundry Completes Major Investment in Manufacturing

Waupaca Foundry Completes Major Investment in Manufacturing

Waupaca Foundry, a key player in the iron casting industry, has recently made notable strides in its ongoing modernization efforts. This endeavor, which has involved substantial capital investment, is not just about maintaining competitiveness; it is about affirming the company's commitment to the values and quality associated with American manufacturing.

Transformative Investments Enhancing Operations

The foundry is now entering the last phase of an impressive multi-year investment totaling over $100 million aimed at improving operations and employee safety. At the heart of this latest upgrade is a $20 million investment focused on Plant 4 in Marinette, Wisconsin. Here, a complete overhaul of the melt charging system is taking place, replacing outdated equipment with cutting-edge technology that promises to increase efficiency.

Upgrades Foster Efficiency and Productivity

The advancements include state-of-the-art steel slat conveyor systems that replace older vibratory shaker equipment, along with new weigh scales and an integrated material drying system. These enhancements not only streamline operations but also significantly elevate the overall efficiency of the facility.

The Spirit of Manufacturing Day

Announced during Manufacturing Day, an observance dedicated to celebrating modern manufacturing and the highly skilled workforce behind it, this initiative underscores Waupaca Foundry’s ongoing dedication to world-class manufacturing. According to Mike Hawthorne, CEO of Waupaca Foundry, "American manufacturing excellence requires continuous investment in people, processes, and technology." This investment is a testament to their belief in the strength and resilience of the U.S. manufacturing sector.

A Legacy of Investment

Since 2016, Waupaca Foundry has committed over $400 million to capital improvements aimed at enhancing their facilities. These enhancements have encompassed various aspects, including:

• Implementation of advanced safety systems with the latest protocols ensuring enhanced worker protection.
• Adoption of energy-efficient technologies designed to minimize environmental impact while improving operational performance.
• Improvements to workplace environments that involve enhanced air quality systems, temperature control, and ergonomic options to foster more comfortable conditions for employees.
• Utilization of advanced manufacturing equipment to bolster quality and productivity.

This investment supports a workforce of around 3,500 employees across two states, with a significant portion having over ten years of dedicated service at Waupaca Foundry. The goal is to create safer, more productive environments for all workers while providing them with opportunities for professional development.

Commitment to Workforce and Community

Hawthorne emphasized the importance of these improvements, stating, "This isn't just about equipment; it's about creating an environment where American manufacturing workers can thrive." It reflects Waupaca Foundry's long-standing tradition of family-oriented career opportunities in an industry that is vital to our economy.

Community Engagement and Support

Beyond its investments in facility upgrades, Waupaca Foundry remains committed to engaging with the communities in which they operate. This includes donating equipment to local educational institutions, supporting emergency services, and participating in various civic and environmental initiatives aimed at fostering sustainable practices.

About Waupaca Foundry

Waupaca Foundry, Inc. stands at the forefront of iron casting production in North America, specializing in gray, ductile, and austempered ductile iron castings for diverse industries, including automotive and construction. Through state-of-the-art processes, they ensure their products meet the highest standards of quality and innovation. With headquarters in Waupaca, Wisconsin, and additional foundries in Marinette, Wisconsin, and Tell City, Indiana, Waupaca Foundry exemplifies the power of American manufacturing. The company is proud to employ nearly 3,500 skilled workers dedicated to excellence in casting and production.

Frequently Asked Questions

What is the total investment amount for Waupaca Foundry's project?

The total investment exceeds $100 million.

What did the latest upgrade at Plant 4 involve?

The upgrade included a complete replacement of the melt charging system with advanced technologies.

How does Waupaca Foundry support its employees?

Waupaca Foundry invests in safety, workplace improvements, and career development for its employees.

What communities does Waupaca Foundry engage with?

Waupaca Foundry actively supports local communities through donations to educational institutions and emergency services.

What products does Waupaca Foundry specialize in?

Waupaca Foundry specializes in gray, ductile, and austempered ductile iron castings used in various industries.

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