Velo3D Secures Major Support from U.S. Navy for 3D Printing

Strengthening the Maritime Industrial Base with 3D Innovation

Velo3D, a prominent player in 3D metal printing, is making significant strides through its groundbreaking collaboration with the U.S. Navy. This partnership aims to enhance the maritime industrial base by introducing advanced printing capabilities for essential ship components using their large-format Sapphire XC printer.

The Power of Copper-Nickel Alloy in Naval Applications

The agreement includes a contract worth $6 million to develop and qualify copper nickel alloy (CuNi) specifically for Velo3D's printing solutions. CuNi is preferred for naval applications due to its outstanding seawater corrosion resistance. However, traditional casting methods often come with considerable manufacturing challenges, such as increased costs and extended lead times.

Rapid Production Solution Redefines Manufacturing

Velo3D's Rapid Production Solution (RPS) is designed to facilitate the production of CuNi parts more efficiently than conventional casting. This innovative process not only accelerates the production timeline but also bolsters supply chain resilience, helping improve shipbuilding schedules significantly.

Commitment to Operational Excellence

"Being the first U.S.-based OEM to develop Laser Powder-Bed Fusion additive manufacturing solutions for CuNi is a significant achievement for us," stated Arun Jeldi, Velo3D’s CEO. He emphasized that the Rapid Production Solution provides faster part delivery, enhanced reliability, and the needed capacity to fulfill evolving defense demands.

Ensuring Reliability and Security

The CuNi qualification process is managed by Velo3D's dedicated team in collaboration with a U.S.-based metal powder supplier. This partnership ensures supply chain independence for the Navy, which is critical for national security.

Technical Specifications of the Sapphire XC Printer

The Sapphire XC printer is capable of producing parts up to 600 mm in diameter and 550 mm in height. This makes it one of the first printers of its size that can qualify CuNi parts. The advanced capabilities of LPBF technology, including high-fidelity printing and top-tier in-situ process monitoring, make this printer an asset for various applications.

Meeting Defense Demands

Velo3D’s systems comply with DoD cybersecurity standards, allowing secure connections to military networks. This ensures the security and integrity of critical manufacturing operations, particularly in defense scenarios.

The Maritime Industrial Base Program Explained

The Navy's Maritime Industrial Base Program was initiated to fortify, enhance, and grow the maritime industrial base. This program tackles a spectrum of challenges related to industrial base capacity, capability, and workforce, paving the way for innovative solutions and advancements.

Velo3D's Role in Additive Manufacturing

Velo3D is at the forefront of metal 3D printing technology. Their additive manufacturing capabilities address restrictions that have historically limited the design options and production possibilities. This evolution opens doors for engineers to create mission-critical parts across industries such as aerospace, power generation, and energy.

By utilizing Velo3D's integrated solution, which comprises the Flow print preparation software, the Sapphire series of printers, and the Assure quality control system powered by their Intelligent Fusion process, customers can now innovate and manufacture previously inaccessible designs.

Since the launch of the first Sapphire system in 2018, Velo3D has established itself as a vital partner for industry innovators, including renowned companies like SpaceX and Lockheed Martin. Recognized for excellence, Velo3D was named one of Fast Company's Most Innovative Companies for 2023.

Frequently Asked Questions

What is the significance of Velo3D's partnership with the U.S. Navy?

This partnership aims to enhance manufacturing capabilities for ship components, supporting the modern maritime industrial base and improving fleet readiness.

What is the Copper Nickel Alloy (CuNi) used for in this collaboration?

CuNi is utilized for its corrosion resistance, making it ideal for naval applications, and Velo3D aims to improve its manufacturing process.

How does Velo3D’s Rapid Production Solution differ from traditional methods?

The RPS allows for faster production of parts, reducing costs and lead times compared to conventional casting methods.

What are the capabilities of the Sapphire XC printer?

It can print parts up to 600 mm in diameter and 550 mm in height, making it suitable for large-scale 3D printing applications.

What cybersecurity measures does Velo3D implement for its systems?

Velo3D's systems meet DoD cybersecurity standards, enabling secure connections to military networks for critical manufacturing operations.

About The Author

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