Universal Robots Advances Cobot Welding Technology for All

Universal Robots Unveils Enhanced Cobot Solutions at FABTECH

At the recent FABTECH event in Novi, Michigan, Universal Robots made waves by showcasing their innovative approach to collaboration between traditional automation and modern cobot solutions. As the line between these two technologies continues to blur, cobots are stepping into more advanced roles, particularly in welding applications. With their introduction of North America’s first cobot welder at FABTECH in 2017, Universal Robots has since transformed the welding landscape.

Advanced Innovations in Cobot Welding

Will Healy III, global industry leader of welding at Universal Robots, highlighted the evolution of their cobots from basic air-cooled MIG welding solutions on carts to more complex tasks inclusive of TIG, laser, and spot welding, alongside plasma and oxyfuel cutting. This significant transformation reflects the company’s commitment to advancing productivity and efficiency in various industries through automation.

Showcasing the Future of Welding Technology

Attendees at Universal Robots’ FABTECH booth #4755 witnessed how UR cobots are expanding their capabilities beyond the conventional installation. The introduction of dual-axis cobot welding—integrated into the cobot's own controller—was a significant highlight. Healy explained that synchronizing the cobot with rotary positioners or linear rails allows for precise welding of parts that would otherwise require frustrating manual repositioning. This technological leap enables more efficient workflows, emphasizing the ease of use and adaptability of the cobot system.

MotionPlus: A Game Changer

A key innovation on display was the MotionPlus package, allowing welding partners to enhance their robots with dual-axis coordinated motion capabilities. This is particularly revolutionary as it is reportedly the first instance of multi-axis cobot welding integrated with coordinated motion showcased in North America, reinforcing Universal Robots’ leadership in the field.

Collaboration with Leading Automation Partners

Collaboration with industry leaders such as Vectis Automation and THG Automation has been instrumental in introducing groundbreaking technologies. Vectis showcased the Revo™ Dual Axis system, which enhances the capacity for handling intricate multi-faceted parts. The THG Multi-motion demonstration highlighted a dual-axis system that orchestrates movements seamlessly, providing flexibility and efficiency to operators.

PolyScope X: Enhancing Usability

The PolyScope X platform, an integral part of Universal Robots' strategy, has redefined ease of use in cobot welding. With the introduction of the Beacon-teaching app, users can now achieve instantaneous guidance and support via the UR teach pendant, enhancing the learning curve for welders navigating complex tasks.

Expanding Opportunities in Automation

Universal Robots is pushing the envelope in portable cobots, making them a viable option for production floors beyond welding, such as shipbuilding and construction. Healy notes that this added mobility is vital for improving productivity in sectors that have traditionally struggled with automation.

The introduction of innovative systems like the Inrotech-Crawler at FABTECH symbolizes the future of cobot solutions—this system allows obligations such as butt-weld connections to be executed with remarkable adaptability, adjusting parameters dynamically based on positional changes.

Integrated Solutions Enhance Efficiency

In addition to welding applications, Universal Robots is also integrating cobots into press brake tending and finishing tasks. The AutoTend system showcases how a UR10e cobot can bend complex parts, elevating the efficiency of manufacturing processes.

Leveraging AI and Machine Vision

Cohesive Robotics’ new Smart Finishing Workcell represents another crucial advance in the application of machine vision and AI, automating surface finishing tasks with unmatched precision. This progression promises an increased output and optimizes workflow by eliminating cumbersome programming requirements.

As industry participants search for automated solutions, the spotlight on Universal Robots and their partners at FABTECH illustrated the growing possibilities in cobot technology.

Frequently Asked Questions

What new capabilities did Universal Robots showcase at FABTECH?

Universal Robots introduced dual-axis cobot welding with coordinated motion capabilities, enhancing their welding applications.

How does MotionPlus improve cobot welding?

MotionPlus allows for dual-axis coordinated motion, which enables more efficient and precise welding of complex parts.

What is the PolyScope X platform?

PolyScope X is an advanced software solution that enhances the usability of cobots, allowing welders to receive instant support through the teach pendant.

How portable are the latest cobot solutions from Universal Robots?

The new solutions are designed for portability, enabling easy redeployment on manufacturing floors and adaptability in various industries.

What role does AI play in the new robotic automation systems?

AI integration in systems like the Smart Finishing Workcell allows for autonomous adaptation and execution of surface finishing tasks, increasing efficiency and accuracy.

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