S&S Activewear Boosts Distribution Efficiency with Robotics

Innovative Robotic System Launch by S&S Activewear

S&S Activewear, a leading distributor of apparel and accessories, has embarked on a significant improvement of its warehouse operations by introducing an autonomous robotic picking system. With the addition of more than 200 robots in its distribution centers, this modernization effort is taking place in its facilities located in Reno and Reading.

Enhancements in Warehouse Operations

Covering a massive 800,000-square-foot space in Reno and 650,000 square feet in Reading, S&S Activewear is optimizing logistics by utilizing its advanced robotic technology. This cutting-edge system accommodates around 2,750 storage racks for an impressive capacity of 110,000 totes. Following the successful launch of their automation system in Reno, Reading has now followed suit, both centers operating efficiently.

Increasing Efficiency and Accuracy

Originally pioneered in their Lockport, Illinois facility, the autonomous picking solution is set to enhance the speed and reliability of order fulfillment. Prior to the implementation of this technology at Lockport, workers managed only about 40 picks per hour. Remarkably, production rates have surged to, on average, 150 picks per hour since the deployment of the system.

Reducing Turnover and Risks

Brian Beale, the company's Chief Technology Officer, expressed enthusiasm about these advancements: "The adoption of the PopPick system has not only amplified our production, but it has also significantly improved accuracy in picking. Moreover, turnover rates have plummeted by 75%, primarily due to the reduction of safety hazards associated with traditional warehouse operations.” He anticipates similar successes will be observed in the Reno and Reading distribution centers.

Acknowledging Achievements

S&S’s commitment to integrating robotics into its operations has garnered recognition, earning them the prestigious NextGen End User Award for Robotics. Furthermore, the company was featured in Inc.’s Best in Business 2024 for Operational Excellence, cementing their reputation as a leader in innovation within the distribution sector.

Future Plans for Automation

Looking ahead, S&S is ambitious about further automation initiatives in 2025, aiming to enhance distribution efficiency across additional centers. “Our expanded use of robotics showcases our dedication to both our clients and our workforce,” stated Frank Myers, the CEO. The goal is to ensure customer orders are fulfilled in record time while providing a safer working environment.

About S&S Activewear

Since its foundation in 1988 and headquartered in Bolingbrook, Illinois, S&S Activewear has become a prominent name as a technology-driven distributor within the apparel sector, serving clients across the United States and Canada. With a diverse portfolio of over 80 brands ranging from fundamental apparel to cutting-edge fashion, the company manages more than 4 million square feet of warehouse space throughout North America. S&S also caters to a wide array of clients, including retail, e-commerce, garment decorators, and lifestyle brands, ensuring a comprehensive service in apparel customization.

Frequently Asked Questions

What innovations has S&S Activewear introduced?

S&S Activewear has rolled out an autonomous robotic picking system across its distribution centers to enhance operational efficiency and accuracy.

How has the new system impacted order fulfillment rates?

The new robotic system has increased order picking rates from 40 picks per hour to an impressive 150 picks per hour.

What recognition has S&S Activewear received recently?

The company was awarded the NextGen End User Award for Robotics and was included in Inc.’s Best in Business 2024 for Operational Excellence.

How does automation benefit S&S employees?

With the introduction of the robotic system, safety risks are significantly reduced, leading to a decrease in turnover and a safer working environment.

What are S&S Activewear's future plans for robotics?

S&S plans to expand the use of robotics in additional distribution centers in 2025, further enhancing their operational efficiencies.

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