Revolutionizing Electric Vehicles: HIGHLY's Thermal Solutions

Revolutionizing Electric Vehicles with Innovative Thermal Management
At the forefront of the automotive industry, HIGHLY (Shanghai Highly Group Co., Ltd.) is setting new standards for thermal management systems in electric vehicles (EVs). The company recently showcased its latest lightweight and integrated solutions during a major automotive expo, introducing a suite of advanced technologies specifically designed to enhance the performance and efficiency of next-generation electric vehicles.
Key Innovations Unveiled at the Expo
Among the standout products highlighted is the R290 Refrigerant Thermal Management Module. This compact solution is engineered to meet stringent global environmental regulations, employing natural propane refrigerant with an ultra-low global warming potential (GWP) of approximately 3. By doing so, it significantly reduces the carbon footprint of thermal management systems in EVs.
R290 Module Highlights
One of the remarkable features of the R290 module is its use of advanced structural optimization and integrated casting, which results in a substantial reduction of volume and weight—by an impressive 10% when compared to earlier models. Its ultra-thin flow channel plates, averaging only 10.5mm in thickness, alongside embedded control systems, enable enhanced space efficiency and superior energy management in electric vehicles.
Innovations for Cold Climates
Understanding the challenges posed by extreme cold temperatures for EVs, HIGHLY introduced two groundbreaking compressor solutions:
- Self-Heating Compressor: This innovative compressor guarantees reliable performance even at temperatures as low as -40°C. Its design includes optimized motor heating and anti-liquid impact features, increasing durability by 10%.
- Integrated Compressor: This model merges self-heating technology with a printed heating membrane, allowing for rapid warming and achieving a 15% reduction in weight. It also maximizes thermal efficiency across various operational scenarios, effectively overcoming the traditional limitations experienced in extreme cold.
Leading the Charge in the NEV Market
The electric vehicle market is witnessing unprecedented growth, with sales figures in recent times reaching impressive milestones. HIGHLY is positioning itself decisively within this thriving market by refining its global operations. With an extensive network that includes 24 manufacturing plants and 6 research & development centers across numerous countries, the company is prepared to meet the increasing demand for its innovative products.
Meeting Market Demand Innovatively
In 2024, the sales of electric vehicles in one of the largest markets saw a remarkable rise, achieving a record 12.87 million units—translating to a year-over-year growth of 35.5%. To address this surge in demand, HIGHLY has launched a new production line in Wuhu, operational since 2024. This line leverages smart manufacturing practices that align with ongoing trends in the industry, emphasizing sustainability and seamless integration of new technologies.
A Commitment to EV Sustainability
HIGHLY’s latest innovations not only reinforce the company's leadership in thermal management but also exemplify its dedication to promoting sustainability within the automotive sector. The advancements in their thermal management systems are pivotal in aiding global automakers to achieve vital energy efficiency, safety, and carbon neutrality objectives.
Frequently Asked Questions
What types of thermal management solutions did HIGHLY showcase?
HIGHLY presented several next-generation solutions, including the R290 Refrigerant Module and advanced dual compressor technologies designed for extreme cold environments.
How does the R290 Refrigerant Module benefit electric vehicles?
This module enhances energy efficiency and lowers carbon emissions, using an eco-friendly refrigerant while reducing overall weight and volume.
What are the key features of the self-heating compressor?
The self-heating compressor operates effectively at -40°C by utilizing optimized motor heating and anti-liquid impact design for improved durability.
How is HIGHLY addressing market demand for EVs?
The company has expanded its manufacturing capabilities globally with multiple plants and a new production line in Wuhu, enhancing its ability to meet growing demands.
What is HIGHLY's approach to sustainability?
HIGHLY is committed to sustainability by developing innovative thermal management technologies that support energy-efficient and environmentally friendly electric vehicle production.
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