Princeton NuEnergy Celebrates Major Recycling Milestone

Advancing the U.S. Battery Circular Economy with PNE
Princeton NuEnergy Inc. (PNE) is making significant strides towards establishing a resilient battery supply chain in the United States. The company's newly operational Advanced Black Mass (ABM™) recycling facility marks a pivotal milestone in battery recycling and materials recovery.
Flagship Facility in Chester
Located in Chester, PNE's flagship facility serves as the nation's first commercial-scale production site for both Advanced Black Mass and battery-grade cathode active materials from various chemistries. This facility underscores a revolutionary achievement by enabling the regeneration and production of vital battery minerals on U.S. soil.
Innovating for Sustainability
Dr. Chao Yan, PNE's Co-Founder and CEO, emphasizes that the U.S. can lead the way in battery materials recovery today. The outstanding execution by the team has propelled the facility to become a benchmark for advancements in the battery supply chain. It is a crucial step toward the nation's goal of a self-sufficient energy production and supply chain.
PNE's facility boasts a capacity of 5,000 tons per annum (tpa) and produces consistently high-purity ABM™ from manufacturing waste using its proprietary recycling technology. Adhering to rigorous operational and environmental standards, the facility ensures safety and quality throughout its processes.
Remarkable Recovery Yields
The operational efficiency of the plant is noteworthy, achieving recovery yields exceeding 97%, far surpassing industry standards. This exceptional yield results in high-value feedstock for battery production, paving the way for sustainable battery manufacturing practices.
By 2026, the capacity of the Chester facility is set to increase to 15,000 tpa, with future projections allowing for scalability up to 50,000 tpa as the demand for battery materials escalates. This growth trajectory reflects PNE's commitment to supporting the expanding battery industry.
Strategic Collaborations for Greater Impact
PNE also operates a joint pilot facility with a partner located in Texas, which further contributes to advancing its direct recycling technologies. This partnership reinforces PNE's mission to establish a network focused on closed-loop battery material recovery across the nation.
In Princeton, PNE has launched a state-of-the-art Materials Testing Center, recognized as the most comprehensive in the Northeastern U.S. This center plays a vital role in third-party validation and testing, thereby accelerating U.S. battery manufacturing capabilities.
About Princeton NuEnergy
PNE is at the forefront of lithium-ion battery recycling, dedicated to advancing America’s circular battery economy. Founded at Princeton University, the company transforms the critical materials supply chain using its patented direct recycling technology.
The innovative low-temperature plasma-assisted separation process (LPAS™) developed by PNE enables the production of battery-grade cathode and anode materials for reuse in cell manufacturing. This not only reduces costs by 38% but also lessens the environmental impact by 69% compared to traditional methods.
Funding and Recognition
To date, PNE has garnered over $55 million in various grants and funding from distinguished stakeholders, including Honda Motor Co., Ltd., LKQ Corporation, Samsung, Shell Ventures, and the U.S. Department of Energy. These collaborations underline the recognition of PNE's vital role in shaping the future of sustainable battery technologies.
Interestingly, PNE has recently been acknowledged by notable publications, highlighting its position among America’s Top GreenTech Companies for two consecutive years as well as being listed among the World’s Top GreenTech Companies.
For further insights into PNE's initiatives and advancements in battery recycling, please visit their official website.
Frequently Asked Questions
What is Princeton NuEnergy's main focus?
PNE focuses on lithium-ion battery direct recycling and advancing a circular economy for battery materials in the United States.
Where is the flagship recycling facility located?
The facility is located in Chester, dedicated to producing battery-grade cathode materials and recycling black mass.
What technology does PNE utilize for recycling?
PNE employs low-temperature plasma-assisted separation technology (LPAS™) for effective recycling of battery materials.
How does PNE ensure environmental compliance?
PNE’s facility is fully permitted and adheres to strict operational and environmental standards.
What are the future plans for capacity expansion?
The Chester facility plans to expand its capacity from 5,000 tpa to 15,000 tpa by 2026, with potential scalability up to 50,000 tpa.
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