Pico MES Revolutionizes Manufacturing at Winston Industries

Pico MES Revolutionizes Workforce Efficiency

Pico MES is at the forefront of modernizing factory operations, empowering companies like Winston Industries to balance the demands of a digital era with the needs of a multi-generational workforce.

Enhancing Productivity Through Digital Transformation

In today's rapidly evolving manufacturing landscape, Winston Industries is a prime example of how digital solutions can significantly enhance productivity. Pico MES provides remarkable digital worker guidance that not only boosts manufacturing efficiency but also allows for better employee training and retention.

Addressing a Workforce Gap

The manufacturing sector faces a daunting challenge: by 2028, an estimated 2.4 million positions could go unfilled, due largely to the impending retirements of many skilled workers. As fewer younger generations enter manufacturing—only seven percent of the workforce is made up of Gen Z—companies must innovate to attract talent. Winston Industries, with a workforce that includes both Baby Boomers and younger employees, exemplifies how digital tools can bridge this gap.

Quotes from Industry Leaders

Ryan Kuhlenbeck, CEO of Pico MES, notes, "Factories must adapt to engage a new generation that prioritizes technology and efficiency. Winston Industries stands out as a success story in transformation." Shaun Tanner, President of Winston Industries, adds, "The pressure to attract and retain talent has never been greater. Embracing technology is essential to make manufacturing appealing to younger generations."

Improving Training and Employee Engagement

Pico MES's innovative approach enables manufacturers to streamline assembly processes, which simplifies tasks for employees, reduces errors, and elevates job satisfaction. The platform gamifies manual assembly tasks, creating an engaging and interactive learning environment that appeals to younger employees.

Real Experiences from Employees

Employees at Winston Industries have shared their positive experiences with Pico MES. Angel Stoll, a younger assembler, expressed excitement about using the technology, noting it should ease onboarding for new team members. Veteran assembler Rick Hoffman reflected on his prior training, describing a traditional and rigid process that now contrasts with the flexible guidance provided by Pico MES. Nita Reed, who has been with the company for nearly 25 years, affirmed, "It truly assists us on the shop floor, making it easier to complete tasks correctly."

Significant Operational Enhancements

The implementation of Pico MES has led to impressive operational improvements at Winston Industries. Over 770 processes have been digitized, 75 workstations connected, and more than 60 devices integrated into the assembly line. These advancements have notably enhanced operational efficiency, reduced waste, and sped up production cycles.

Since its inception in 2019, Pico MES has transformed operations on a broad scale—digitizing over 10,000 processes and connecting more than 700 workstations with substantial returns on investment and ease of use. Recently, Pico MES launched a forever-free version of its digital work instruction tools aimed at democratizing access to advanced manufacturing technology, further supporting local industries.

About Pico MES

Pico MES is dedicated to helping factories measure and improve efficiency through innovative software solutions. By creating a digital twin of assembly processes and integrating seamlessly with factory tools, Pico MES offers critical visibility and actionable insights for continuous improvement across various manufacturing sectors.

About Winston Industries

Winston Industries, established in 1969, is known for producing an extensive range of foodservice equipment, including ovens and fryers. Their commitment to innovation and quality showcases the company's role in supporting manufacturing jobs and local economies.

Frequently Asked Questions

What is Pico MES?

Pico MES is a software company that transforms factory operations by digitizing processes and enhancing productivity through digital worker guidance.

How is Winston Industries adapting to workforce changes?

Winston Industries is leveraging Pico MES technology to attract and train a multi-generational workforce effectively.

What benefits does Pico MES offer to employees?

Pico MES provides interactive guidance that simplifies tasks, reduces errors, and enhances job satisfaction for employees at all experience levels.

Why is the manufacturing industry facing a labor shortage?

A significant number of skilled workers are approaching retirement, while fewer younger workers are entering the manufacturing sector, creating a looming workforce gap.

How has Pico MES improved operational efficiency?

Since its implementation, Pico MES has digitized numerous processes, connected multiple workstations, and integrated devices, which has led to less waste and faster production cycles.

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