Innovative SteamRecycle™ Technology for Eco-Friendly UHT Processing

Revolutionizing UHT Processing with SteamRecycle™
Discover how this innovative solution is transforming the industry.
SPX FLOW, a frontrunner in ultra-high temperature (UHT) processing solutions, introduces an exciting advancement in sustainable manufacturing practices. The APV Infusion UHT system, now featuring SteamRecycle™, embodies the commitment to environmental stewardship by effectively reclaiming and reusing all steam utilized during the UHT infusion process. This groundbreaking approach not only streamlines production efficiency but also significantly contributes to reducing carbon emissions.
How SteamRecycle™ Enhances Efficiency
The innovative closed-loop system harnesses mechanical vapor compressors to recover low-pressure steam, converting it back into high-pressure steam for future use. This method markedly diminishes the necessity for fresh steam input after the system startup, allowing manufacturers in the dairy, nutritional, and plant-based beverage sectors to cut their carbon dioxide emissions by up to an impressive 1,000 tons on an annual basis, based on a typical operation schedule.
Key Benefits of the Closed-Loop System
Integrating SteamRecycle™ offers multiple advantages, which embody a shift towards sustainability in production methods. Notably, the system allows producers to:
- Recycle 100% of steam: By capturing and reusing all steam after initial startup, plants see a significant reduction in energy and water usage.
- Improve sustainability: Reducing operational costs and overall carbon foot print by an estimated 1,000 tons annually distinguishes this system from traditional UHT technologies.
- Maintain superior product quality: The Infusion UHT process is celebrated for its gentle handling and high quality output and can be operated with lower energy consumption without sacrificing these qualities.
- Easy integration and reliability: This technology can seamlessly fit into existing APV Infusion UHT setups; it promises consistent performance, a hygienic design, and short payback periods—often recovering costs within four to five years, depending on local energy rates.
Industry Response to Sustainable Practices
Gerard Lang, VP of Process Solutions & Strategy at SPX FLOW, articulates that the company is committed to addressing the needs of dairy, nutrition, and plant-based producers. Through recycling steam, producers can sustainably reduce operational costs while focusing on quality, thus boosting their market competitiveness.
About SPX FLOW
Based in a vibrant hub of innovation, SPX FLOW, Inc. works on enhancing global standards through cutting-edge technology. The company specializes in multiple process technologies that are essential across nutrition, health, and industrial sectors. With operations spanning more than 25 countries, their insights and products resonate in over 140 international markets. For more about SPX FLOW’s dedication to innovation and sustainability, visit their official website.
Frequently Asked Questions
What is SteamRecycle™?
SteamRecycle™ is an advanced technology from SPX FLOW that recycles all steam used in UHT processing, enhancing sustainability and reducing emissions.
How does SteamRecycle™ work?
The system utilizes mechanical vapor compressors to capture and transform low-pressure steam back into high-pressure steam for reuse in production.
What are the environmental benefits of using SteamRecycle™ technology?
This technology can reduce carbon dioxide emissions by up to 1,000 tons annually and helps conserve water and energy resources.
Can existing machinery utilize SteamRecycle™?
Yes, SteamRecycle™ can be easily integrated into existing APV Infusion UHT systems or new setups without significant modifications.
What is the estimated return on investment for SteamRecycle™?
The typical payback period is approximately four to five years, contingent on local energy and steam costs.
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