Collaboration on Advanced Superalloys in Additive Manufacturing
Continuum Powders and HP Additive Manufacturing Join Forces
In an exciting partnership, Continuum Powders and HP Additive Manufacturing Solutions are set to revolutionize the field of additive manufacturing through their collaboration on developing advanced superalloys. This cooperation aims to capitalize on HP's state-of-the-art Metal Jet S100 Printing Solution to create high-performance alloys that are both sustainable and efficient.
OptiPowder M247LC: A Game Changer in Alloy Development
The initial focus of this collaboration is on the development of OptiPowder M247LC, a cutting-edge low carbon, nickel-based superalloy designed to deliver exceptional performance under high temperatures and in corrosive environments, making it ideal for aerospace and energy sectors. The combined expertise of Continuum in producing quality metal powders and HP's leadership in additive manufacturing sets a strong foundation for this endeavor.
Key Phases of Development
To achieve their goals, the partnership will undertake a multi-phase development program that includes:
- Powder Characterization – Utilizing Continuum’s innovative Melt-to-Powder process ensures accurate control over chemistry and particle size, essential for meeting the specific requirements of binder jetting.
- Print Parameter Development – The R&D team at HP AM in Barcelona will refine process variables to achieve part densities that exceed 98% of the theoretical maximum, ensuring repeatability in strength and sintering response.
- Mechanical & Metallurgical Properties – Comprehensive tests will be conducted to assess hardness, microstructural features, and mechanical properties, validating the aerospace-grade performance of the alloy.
Statements from Company Leaders
Don Magnuson, Senior Vice President at Continuum Powders, shared insights about the collaboration, stating, "This initiative reflects the evolving landscape of additive manufacturing, where our premium printing platforms merge with sustainable high-quality powders. Collaborating with HP enables us to qualify materials that open up possibilities for binder jetting superalloys previously deemed unfeasible, leading to enhanced part performance and reduced supply chain vulnerabilities."
Similarly, Brett Harris, Global Product Manager for HP Metal Jet solutions, emphasized the program's technical importance, noting, "The ability to produce at an industrial scale today while extending production to high-performance alloys necessitates a rigorous material development process. Our work with Continuum showcases the robustness of the Metal Jet S100 system across these demanding alloys, empowering our customers to transition from pilot projects to full-scale production confidently."
Scalable Framework for Future Alloys
The Continuum-HP partnership establishes a scalable framework. Once the M247LC is successfully qualified, the groundwork will facilitate advancements in additional high-value alloys, including other nickel-based superalloys and novel titanium grades. This strategic approach positions binder jetting as a viable production-ready option for aerospace, defense, and energy applications where the stakes for performance and adherence to quality standards are extremely high.
Live Engagement and Continued Learning
For those interested in a deeper understanding of this project, a live webinar, titled "Unlocking M247: From Qualification to Industrial Adoption," is scheduled to take place soon. This event, hosted by Voxel Matters, will provide insights from industry leaders at HP, Continuum, and Tecnalia, providing essential knowledge on the advancements and processes involved.
Frequently Asked Questions
What is the primary focus of the Continuum and HP collaboration?
The collaboration aims to develop high-performance alloys, specifically low carbon superalloys, for use in binder jet additive manufacturing.
What is OptiPowder M247LC?
OptiPowder M247LC is a nickel-based superalloy engineered for high-temperature strength and corrosion resistance, particularly suitable for aerospace and energy applications.
How will the partnership ensure production quality?
Through rigorous powder characterization, optimized print parameters, and assessments of mechanical properties, the alliance is committed to ensuring aerospace-grade performance.
What industries can benefit from this collaboration?
The aerospace, defense, and energy industries stand to gain significantly from the advancements made through this partnership.
How can I learn more about the project?
A live webinar will be hosted soon, providing insights from the companies involved. Interested individuals can register to participate and learn more.
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