Blue Whale Materials Advances in Lithium-Ion Battery Recycling

Blue Whale Materials Secures Major Investment in Battery Recycling
Blue Whale Materials (BWM), renowned for its pioneering approach to lithium-ion battery recycling, is on the brink of an exciting development. The company has entered negotiations for a substantial award exceeding $55 million from the U.S. Department of Energy’s (DOE) Office of Manufacturing and Energy Supply Chains. This funding comes as part of the Bipartisan Infrastructure Law aimed at boosting battery materials processing and manufacturing.
Expansion Plans and Potential Impact
This significant grant is a crucial element of BWM’s ambitious $110 million expansion initiative. One of the main goals of this project is to elevate the operational capacity of BWM’s state-of-the-art facility in Bartlesville, Oklahoma. Once fully operational, BWM aims to process an impressive 50,000 tons of battery feedstock each year, which allows the extraction of critical minerals necessary to power more than 100,000 electric vehicles annually.
Innovative Recycling Processes
The facility’s enhancements will focus on drastically increasing its ability to recycle end-of-life batteries and production scraps, transforming them into a high-purity mixed-metal precursor known as Blacksand™. This innovative method is designed to recover up to 98% of essential minerals like cobalt and nickel while minimizing harmful contaminants such as aluminum, copper, and fluorine, leading to a highly efficient recovery rate. This optimized output will significantly benefit downstream metal refiners and battery material manufacturers.
Contributions to Local Community
The anticipated expansion is expected to generate up to 150 permanent jobs alongside about 180 construction positions, providing a significant employment boost to the local community in Bartlesville. This influx of jobs not only enhances the economic landscape but aligns with the state’s goals for sustainable development and self-sufficiency in critical materials.
Workforce Development Initiatives
Moreover, approximately $3 million of the awarded funds will be dedicated to workforce development and community outreach programs. BWM aims to collaborate with several local organizations, including The Delaware Tribe of Indians, Blue Star Recyclers, Tri County Tech, and James Emmett and Company, to provide resources and training for the community.
Leadership's Vision for Sustainability
BWM’s CEO, Robert Kang, emphasized the significance of the DOE's support, stating, "The backing from the DOE highlights the critical need to build a resilient supply chain for essential minerals domestically. This expansion reinforces both our mission and stimulates economic growth in Bartlesville, a city with a rich historical connection to energy development.”
State Support for the Initiative
Oklahoma Governor Kevin Stitt has also voiced strong support for the project, declaring, "The State of Oklahoma is enthusiastic about this substantial investment to expand Blue Whale Materials' lithium-ion battery recycling plant in Bartlesville. This initiative not only aligns with our focus on critical materials but also promises quality jobs for our citizens.”
A Collaborative Effort Towards Decarbonization
Reese Goldsmith, the Head of Government Affairs for Ara Partners, conveyed pride in the partnership with Blue Whale Materials, recognizing the award as a testament to BWM’s innovative recycling process. He highlighted the essential role government partnerships play in promoting industrial decarbonization and enhancing U.S. manufacturing capabilities.
About Blue Whale Materials
Blue Whale Materials stands at the forefront of sustainable battery recycling, dedicated to enhancing the li-ion battery value chain. Utilizing advanced proprietary technology, the company processes used batteries to create high-concentrated Blacksand™ that includes key minerals like cobalt, nickel, and lithium. With its flagship facility in Bartlesville set to commence operations in late 2024, BWM is also responsible for offering extensive end-of-life battery testing and grading services through its BW Energy and Innovation lab located in Greenfield, Indiana.
About Ara Partners
Ara Partners is a dedicated private equity firm that champions investments focused on industrial decarbonization. With an investment portfolio spanning various sectors, including chemicals, materials, and energy efficiency, Ara Partners aspires to foster companies that can make a significant impact on sustainability. Operating from key locations such as Houston, Boston, and Dublin, Ara Partners manages assets totaling approximately $4.4 billion as of mid-2023.
Frequently Asked Questions
What does the DOE's $55 million grant involve?
The grant is aimed at supporting Blue Whale Materials' expansion of its lithium-ion battery recycling facility, enhancing its processing capacity and sustainability efforts.
How will this expansion affect local employment?
The expansion is expected to create approximately 150 permanent jobs and 180 construction jobs, significantly benefiting the local community in Bartlesville.
What is Blacksand™?
Blacksand™ is a high-purity, dry, mixed-metal precursor developed by BWM, designed to recover key minerals from end-of-life batteries while minimizing contaminants.
How does Blue Whale Materials ensure effective recycling?
The company employs advanced proprietary technology to recover up to 98% of cobalt and nickel from batteries while significantly reducing harmful contaminants.
Who supports Blue Whale Materials?
Blue Whale Materials is supported by Ara Partners, a private equity firm that specializes in investments aimed at industrial decarbonization.
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