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Transforming Manufacturing with SAS Digital Twins Technology

Transforming Manufacturing with SAS Digital Twins Technology

Revolutionizing Manufacturing with Digital Twin Technology

SAS is leading a transformative movement in the manufacturing sector by integrating its robust analytics with the Unreal Engine, developed by Epic Games. This combination of powerful technologies enables manufacturers like Georgia-Pacific to optimize their operations and elevate decision-making through innovative digital twin solutions.

Enhancing Operations with Realistic Simulations

Today's manufacturing environments are inundated with data from various systems and sensors, generating a wealth of information that holds the key to optimizing performance. SAS's digital twin technology allows companies to simulate operations in a virtual space, experimenting with new strategies before implementing them in reality.

The Georgia-Pacific Case

One notable example of this technology in action is at Georgia-Pacific's Savannah River Mill. By leveraging SAS analytics and Unreal Engine, Georgia-Pacific is piloting these digital twins to enhance the efficiency of its operations in the manufacturing of paper products. The ability to visualize operations as they unfold in real-time is a game changer for factory management.

Creating Photorealistic Environments

The partnership between SAS and Epic Games has led to the creation of realistic simulations that make factory operations easier to understand and manage. Georgia-Pacific’s Vice President of AI & Products, Roshan Shah, expressed how this technology facilitates real-world decision-making processes, illustrating the AGVs' movements in a dynamic factory setting.

Benefits of SAS Enhanced Digital Twins

SAS’s implementation utilizes RealityScan, a mobile app that captures detailed images of facilities, importing them into Unreal Engine for photorealistic renditions. This synergy allows for fine-tuning processes without halting production, leading to significant cost savings and improved product quality.

Driving Innovation with Advanced Analytics

Bill Clifford, the Vice President and General Manager of Unreal Engine at Epic Games, highlighted the potential of SAS's innovations to transform complex data into actionable insights. With SAS’s digital twins, manufacturers can reap benefits such as improved real-time insights, powerful simulations, and substantial operational savings.

The Role of SAS® Viya®

At the heart of this system is SAS® Viya®, software that empowers users to turn vast amounts of operational data into practical insights. By integrating Viya’s optimization routines with Unreal Engine simulations, SAS allows businesses to explore various scenarios digitally—eliminating the costly risks associated with physically testing solutions.

Beyond Manufacturing: A Broader Application

While Georgia-Pacific serves as a prime example, the potential applications of SAS’s digital twin technology extend far beyond manufacturing. Industries such as healthcare and urban planning stand to gain substantially from this innovation.

Healthcare Enhancements

In healthcare, digital twins can optimize patient flow and improve hospital operations, predicting maintenance needs for equipment, ultimately leading to better patient outcomes and reduced operational costs.

Engaging the Future Workforce

According to Bryan Harris, the Chief Technology Officer of SAS, engaging the next generation’s workforce is crucial. By integrating gaming technologies into business processes, companies can make data usage more engaging, promoting a shift from traditional analytical methods to immersive experiences.

Conclusion: The Future of Digital Twins

As manufacturers continue to evolve, adopting technologies like SAS's advanced digital twins will be essential in maintaining competitiveness. With plans to broaden these capabilities across different industries, SAS is heralding a new era of operational excellence.

Frequently Asked Questions

What are digital twins and how do they work?

Digital twins are virtual models of physical systems that allow companies to simulate and optimize operations using live data.

How is Georgia-Pacific utilizing SAS's technology?

Georgia-Pacific is piloting enhanced digital twins to optimize its manufacturing processes and improve efficiency at its Savannah River Mill.

What advantages do SAS's digital twins provide?

The technology delivers improved operational insights, enhanced decision-making, and significant cost savings for manufacturers.

Can digital twin technology be used in industries other than manufacturing?

Yes, industries like healthcare and urban planning can greatly benefit from digital twin applications, improving efficiency and outcomes.

What is SAS® Viya®?

SAS® Viya® is a robust analytics platform that helps organizations turn data into actionable insights, crucial for implementing digital twin technologies.

About The Author

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