Revolutionizing Forklift Operations with PowerHIVE™
DALLAS – Concentric's PowerHIVE™, an autonomous battery management system for forklifts, has surpassed a significant milestone with over 250,000 battery swaps. This achievement demonstrates the system's growing popularity and its transformative impact on operations in various facilities nationwide. As the first national provider of innovative forklift and energy solutions, Concentric has designed PowerHIVE™ to enhance productivity, reclaim earned warehouse space, and ensure a safer working environment, effectively providing every forklift operator with a superior power management experience.
John Winter, the President and CEO of Concentric, stated, "Reaching 250,000 forklift battery swaps in such a short period reflects what our customers already know: PowerHIVE works. The initial 100,000 swaps took 20 months, but the next 150,000 occurred in just seven months. This remarkable growth is driven by ease of use and tangible results."
The Forklift Power Challenge, Addressed
With electric forklifts comprising 70% of the market, large fleets still encounter persistent challenges with power management. Although lithium batteries present better efficiency, they necessitate extensive electrical provision and associated operational management issues, including downtime from charging and idle equipment. PowerHIVE™ systematically resolves these issues by standardizing to a single battery size and centralizing charging to a compact area. Operators can enjoy a seamless experience without the need to handle batteries manually, achieving a battery reload in just two minutes.
Moreover, PowerHIVE™ plays a crucial role in assisting facilities as they shift from lead-acid to lithium-ion forklift fleets. By eliminating the need for costly charging infrastructure, reducing downtime, and freeing up space, facilities can ensure their forklifts remain in operation, operators maintain productivity on the floor, and businesses avoid the bottlenecks that could hinder expansion.
Autonomous Forklift Power Management
The operational advantages provided by PowerHIVE™ extend well beyond mere battery swapping:
- Productivity: Facilities can immediately see an uptick of 5 to 12% in their key performance indicators for throughput across shipping, production, and receiving tasks.
- Safety & Labor: The zero-touch operation mitigates the hazards associated with handling 3,000 lb. batteries, which subsequently reduces downtime and enhances pallet throughput by as much as 15%.
- Fleet & Space: Standardization can result in a reduction of fleet size by up to 10%, also maximizing battery storage space by up to 80%, allowing for more revenue-generating storage opportunities.
- Energy & Sustainability: Customers have reported reductions of up to 37% in electricity consumption, along with the removal of millions of pounds of lead and acid and thousands of metric tons of carbon emissions each year.
Earlier this year, the innovative design and effectiveness of PowerHIVE™ were recognized with the MHI's 2025 Innovation Award in the Best Innovation of an Existing Product category, further solidifying its influence in the realm of forklift power management.
About Concentric
Concentric, a leading provider of distributed power services, is dedicated to delivering reliable and sustainable power systems for critical operations and forklift mobility. Their flagship solutions, GuaranteedPOWER® and PerpetualPOWER®, are designed to enhance reliability, sustainability, and safety for facility leaders across the nation. To learn more, visit concentricusa.com.
Media Contact:
Suki Mulberg Altamirano
For further information, please contact Concentric.
SOURCE Concentric
Frequently Asked Questions
What is PowerHIVE™?
PowerHIVE™ is an autonomous forklift battery management system developed by Concentric to streamline battery swapping and improve efficiency in operations.
How many battery swaps has PowerHIVE™ achieved?
PowerHIVE™ has successfully surpassed 250,000 battery swaps, showcasing its rapid adoption and effectiveness in various facilities.
What are the benefits of using PowerHIVE™?
Benefits include increased productivity, enhanced safety by eliminating manual battery handling, and improved operational efficiency through standardized battery systems.
How does PowerHIVE™ enhance safety?
By implementing a zero-touch system, PowerHIVE™ reduces the need for operators to handle heavy batteries, which decreases potential workplace injuries and downtime.
What awards has PowerHIVE™ won?
This innovative system was awarded MHI's 2025 Innovation Award for best innovation of an existing product, highlighting its significant contributions to forklift operations.
