Mears Machine Unveils New Propulsion System Hardware
Today, Mears Machine Corporation proudly announced the successful delivery of a new set of aerospace gas turbine hardware. This significant achievement reflects the company's commitment to innovation in manufacturing for the aerospace industry.
Innovative Manufacturing Techniques
This groundbreaking hardware includes two Haynes 282 components, crafted with the latest technology from a Velo3D Sapphire XC machine. In addition to the Haynes components, the assembly also features Inconel 718 printed pieces, alongside precision machined components developed by Mears Machine and its partners. All components underwent a specialized Hot Isostatic Press (HIP) process combined with heat treatment, aimed at enhancing the materials to endure the demanding requirements of high-speed rotating machinery.
Precision Engineering
Every machined piece needed to meet stringent micron-level tolerances, culminating in a perfect balance to conform to rigorous aerospace specifications. This meticulous approach not only strengthens hardware reliability but also highlights Mears Machine's unyielding dedication to precision and technical excellence. James Lloyd, the CEO of Mears Machine Corporation, voiced the team's pride, stating, "This remarkable product showcases the power of our advanced equipment and the expertise of our skilled workforce. We are excited about the growth opportunities ahead which surpass our current print capabilities."
Commitment to Customer Success
Mears Machine is enthusiastic about the collaboration with their customer and looks forward to seeing the outcomes of their testing. The support from Velo3D, following their acquisition of the Haynes 282 machine, has been invaluable in innovating this product and enhancing capabilities.
About Mears Machine Corporation
Established in 1966, Mears Machine Corporation is located in Avon, near Indianapolis. The company has grown tremendously, boasting over 100 machining centers and 100 dedicated employees. They operate four state-of-the-art Velo3D Sapphire XC large platform Laser Powder Bed Printers, positioning themselves among industry frontrunners. Mears Machine's current turnover is rapidly approaching $50 million.
Diverse Manufacturing Capabilities
The company specializes in manufacturing components for various applications, including Gas Turbines, Defense, Missile Defense, and Rocket Launch Systems. Their extensive manufacturing capabilities allow for the creation of parts with dimensions ranging from as small as 1mm up to large components that measure 80 inches in diameter or 5 meters in length. Mears Machine is also capable of producing critical rotating components and complex fabrications.
Recently, advancements in their intellectual property have enabled the production of powder-based additive hardware that can exceed the size limits dictated by the build chamber, showcasing a revolutionary step in additive manufacturing.
Frequently Asked Questions
What is Mears Machine Corporation known for?
Mears Machine Corporation primarily focuses on manufacturing aerospace and defense components, utilizing advanced additive manufacturing technology.
What new technology did Mears Machine acquire?
The company has acquired the Velo3D Sapphire XC, a state-of-the-art large platform Laser Powder Bed Printer for producing aerospace components.
How does Mears Machine ensure product quality?
They ensure quality by adhering to stringent aerospace specifications and utilizing advanced manufacturing processes that include precise balancing and microscopy.
Who is the CEO of Mears Machine Corporation?
The current CEO is James Lloyd, who emphasizes innovation and customer satisfaction as core company values.
Where is Mears Machine Corporation located?
The company is based in Avon, Indiana, west of Indianapolis, and has been in operation since 1966.
