Mears Machine Corporation Expands Additive Manufacturing Capabilities
Mears Machine Corporation has recently taken a significant step in enhancing its additive manufacturing capabilities by ordering its fourth Velo3D Sapphire XC printer. This move demonstrates the company's commitment to adopting cutting-edge manufacturing technologies that cater to the growing demands of its customers.
The Power of Velo3D Sapphire XC Printer
The newly ordered Velo3D Sapphire XC printer is set to arrive in the second quarter of 2025. This advanced printing system is distinguished by its unique capabilities and large format, utilizing eight powerful 1-kilowatt lasers to produce parts with a maximum diameter of 600 mm and a height of 550 mm. This technology enables Mears Machine to expand its production capabilities and address the specific needs of various industries effectively.
Production of High-Performance Alloys
Configured to work with Haynes 282 alloy, the Velo3D Sapphire XC printer will enable Mears Machine to produce high-performance components suitable for high-temperature applications. Haynes 282 is renowned for its superior strength and thermal stability, making it ideal for aerospace propulsion systems, industrial power generation, and critical CO2 systems. This alloy's exceptional properties include enhanced weldability, creep resistance at high temperatures, and resistance to oxidation, all essential for demanding applications.
Customer-Centric Approach
Roger Mears, Executive Chairman of Mears Machine, stated, "Integrating the Velo3D Sapphire XC printer into our operations has represented a significant leap forward in addressing the evolving needs of our existing customers. The new industries and customer base attracted by this capability have exceeded our expectations." He further emphasized that their commitment to delivering complex and high-quality components efficiently has strengthened their position as a leader in the additive manufacturing landscape.
Advantages of Additive Manufacturing
One of the notable benefits of additive manufacturing, particularly with Haynes 282, lies in its ability to reduce the machining required for complex parts. Traditionally challenging to machine, this superalloy can be effectively utilized in a way that minimizes waste and optimizes production efficiency, providing Mears Machine with a competitive edge.
About Mears Machine Corporation
Founded in 1966, Mears Machine Corporation is located west of Indianapolis in Avon. With a workforce of over 100 skilled employees and a range of manufacturing capabilities, the company operates more than 100 machining centers, including four state-of-the-art Velo3D Sapphire XC large-format Laser Powder Bed Printers. The enterprise is approaching an impressive turnover of $50 million, reflecting its growth and the high demand for its precision manufacturing services.
The company specializes in manufacturing components for various sectors, including gas turbines, defense, missile defense, rocket launches, orbital vehicles, and advanced propulsion solutions. Mears Machine's production capabilities extend to creating components from sizes as small as 1 mm to large structures with diameters extending up to 2 m. Their expertise covers critical rotating components, casings, precision parts, large additive hardware, and intricate fabrications.
Frequently Asked Questions
What is the significance of the fourth Velo3D printer for Mears Machine?
The fourth Velo3D printer enhances Mears Machine's capabilities in additive manufacturing, enabling them to meet increasing customer demands efficiently.
How does the Velo3D Sapphire XC printer differ from other printers?
It features eight 1-kilowatt lasers, allowing it to produce larger and more complex parts than typical printers in the market.
What materials will the new printer utilize?
The printer will primarily work with Haynes 282 alloy, known for its high strength and thermal stability for demanding applications.
What industries benefit from Mears Machine's production?
Industries such as aerospace, defense, and power generation benefit from the high-performance components produced by Mears Machine.
When is the new printer expected to arrive?
The new Velo3D Sapphire XC printer is expected to be delivered in the second quarter of 2025.
