HI-LEX Implements Plex ERP for Enhanced Production Efficiency

HI-LEX Optimizes Operations with Plex ERP Implementation
By consolidating on a single, advanced ERP, HI-LEX expects to cut scrappage rates, increase uptime and reduce IT support costs.
Rockwell Automation, Inc. (NYSE: ROK), a leader in industrial automation, has announced that global precision-auto parts maker HI-LEX is implementing the Plex enterprise resource planning (ERP) system throughout its production facilities in the northwestern hemisphere. This strategic move is aimed at enhancing the efficiency and effectiveness of HI-LEX’s operations.
HI-LEX specializes in manufacturing intricate mechanisms for vehicle windows, doors, and hatches, supplying some of the top auto brands worldwide. Given the demanding nature of the automotive industry, the company’s products must be manufactured and delivered promptly, necessitating meticulous control over complex international supply chains. Ensuring complete and real-time visibility of inventory levels is crucial for maintaining both efficiency and cost-effectiveness.
The adoption of Plex ERP signifies a significant enhancement in HI-LEX's operations. This advanced platform facilitates streamlined manufacturing and supply chain tracking, granting the company real-time access to inventory levels and material requirements. Enhanced visibility allows HI-LEX to operate more efficiently and respond swiftly to customer demands.
Real-time data provided by Plex ERP enhances transparency and traceability across HI-LEX’s operations. This comprehensive overview empowers stakeholders to refine workflows, manage inventory more effectively, and uphold quality control standards. With improved inventory management, HI-LEX anticipates notable improvements in key performance indicators such as scrappage rates and overall productivity, contributing to greater customer satisfaction.
Raffaella Bagliano, HI-LEX’s IT lead for Europe, emphasized the importance of user-friendliness in their ERP selection process, stating, "Ease of use was a big factor in our decision to opt for Plex. The intuitive interface across all our sites has resulted in improved productivity for both factory workers and IT support staff. This transition to a unified ERP system is expected to decrease waste and enhance production efficiency while continually meeting or exceeding customer expectations."
Asa Arvidsson, the regional vice president for Rockwell Automation, highlighted HI-LEX’s role as an innovator within just-in-time supply chains, stating, "We proud to partner with HI-LEX, assisting them in fulfilling their commitments to customer satisfaction amidst market fluctuations. With the integration of Plex ERP, HI-LEX will be able to advance performance metrics related to inventory and productivity, ensuring they exceed their customer service level agreements (SLAs)."
HI-LEX also gained valuable insights and support from the Europe Customer User Group, a collaborative community for Plex users, enabling the exchange of innovative practices and practical knowledge within the region.
During the design and deployment phase of Plex ERP, HI-LEX engaged closely with Plex consultants from Rockwell Automation to maximize the benefits of this modernization effort. Bagliano remarked on the support received, noting, "We were very pleased with Rockwell Automation’s assistance throughout the process. The Plex consultants played a critical role in ensuring our deployment was timely and budget-conscious. We also found immense value in engaging with the broader Plex community, learning from other users and sharing ideas across Europe, the Middle East, and Africa (EMEA)."
About Rockwell Automation
Rockwell Automation, Inc. (NYSE: ROK) is a globally recognized leader in industrial automation and digital innovation. By marrying human ingenuity with the possibilities of technology, Rockwell expands productivity and sustainability across various sectors.
Headquartered in Milwaukee, Wisconsin, Rockwell Automation employs around 27,000 problem solvers committed to serving clients in over 100 countries as of the end of the 2024 fiscal year. For further insights into how Rockwell is bringing the Connected Enterprise concept to life in industrial environments, explore their website.
Frequently Asked Questions
What is the main goal of HI-LEX's ERP implementation?
The primary aim is to streamline operations, reduce costs, and enhance production efficiency across its manufacturing sites.
How will Plex ERP impact inventory management at HI-LEX?
Plex ERP provides real-time visibility of inventory levels, improving transparency and allowing for better inventory management and reduced wastage.
Who is Rockwell Automation?
Rockwell Automation, Inc. is a leading global provider of industrial automation solutions, including the Plex ERP platform used by HI-LEX.
Why is ease of use important in HI-LEX's ERP choice?
Ease of use enhances productivity for factory floor workers and IT technicians, allowing for a smoother transition and more efficient operations.
What benefits does HI-LEX expect from using Plex ERP?
Benefits include increased production efficiency, improved customer satisfaction, and better performance metrics such as lower scrappage rates.
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