First Mold Enhances Production with New Facility in China
First Mold Takes Strategic Steps for Enhanced Production
First Mold, a specialist in injection molding and rapid tooling, is repositioning its prototype division closer to its Gangkou Industrial Park facility to tackle production inefficiencies. This strategic move is set to improve operational processes significantly.
Reducing Distance for Improved Operations
The company's Dongsheng facility, which opened in 2010, is roughly 13.5 kilometers from the main industrial park, leading to challenges such as delays in equipment deployment and longer technician commutes. By consolidating operations, First Mold aims to enhance its efficiency.
This relocation is expected to boost CNC machine utilization by an impressive 90%. The company plans to install new injection molding machines, which will increase production capacity by 10%. Clients can anticipate quicker turnaround times and cost savings between 5-8%.
Insights from Management
James Li, General Manager, shared insights on the decision-making process. "The CNC machines at both locations are essential for our rapid prototyping and tooling projects. By relocating, we intend to maximize machine efficiency. Often, technicians face long commutes, which leads to inefficiencies in labor. This reorganization is a critical step towards enhancing productivity in our operations," he remarked.
Strategic Reorganization for Growth
To support this reorganization, First Mold has secured a new building occupying over 64,500 square feet. This facility is conveniently located just 0.8 kilometers from the First Mold Industrial Park. Moving operations to this new site will centralize more than 60 CNC machines and over 20 3D printing machines, streamlining manufacturing.
Li emphasized the importance of layout over mere relocation: "Relocation is not the goal; reorganizing manufacturing logic is what counts. Our goal is to eliminate technician commuting time, achieving an impressive 80% reduction in equipment deployment time." The vision is to raise CNC machine utilization to exceed 90%.
Investing in Future Capabilities
As part of this transformation, First Mold plans to close its Dongsheng facility and invest in advanced machinery from reputable brands like JSW, GF+, and Haitian. This investment will further enhance the company's monthly production capacity for precision injection molded components.
About First Mold
Established in 2010, First Mold is headquartered in Zhongshan, China. The company focuses on rapid prototyping, precision rapid tooling, and injection molding, leveraging a dual-base strategy in both China and Mexico.
Business Contact: Christine Hong, +86-13726029355
Frequently Asked Questions
What is the purpose of First Mold's relocation?
The relocation aims to address production inefficiencies and enhance operational capacity by bringing the prototype division closer to the main facility.
How will the changes impact production efficiency?
By centralizing operations, the company anticipates a 90% utilization of CNC machines and a 10% increase in production capacity, leading to faster cycle times.
What will be the effects of this move on the workforce?
The changes are expected to significantly reduce commuting time for technicians, enhancing productivity and reducing wasted labor hours.
When does First Mold plan to complete its facility move?
The timeline for the facility relocation has not been explicitly stated, but it is an ongoing project aligned with the company's strategic goals.
Where is First Mold headquartered?
First Mold is headquartered in Zhongshan, China, and has expanded its operations into Mexico.
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