Designatronics Introduces Advanced Induction-Hardened Gears
Designatronics Enhances QTC METRIC GEARS with New Offerings
Designatronics, a leader in the mechanical and electromechanical sector, has unveiled a noteworthy addition to its QTC METRIC GEARS brand. The integration of induction-hardened miter gears into their product lineup marks an important advancement aimed at meeting the demands of the industrial and automation landscapes.
Understanding the Importance of Miter Gears
Miter gears are vital components that facilitate the transmission of power and motion between intersecting shafts, a task they perform without altering torque or speed. The design typically supports a 1:1 speed ratio, making them indispensable in various applications, including packaging machinery, industrial conveyor systems, and robotics.
New Series of Induction-Hardened Miter Gears
With the launch of the induction-hardened miter gears, Designatronics has introduced two distinct series to cater to different operational needs. The Straight Miter Gear Series (KSM) and Angular Miter Gear Series (KSAM) boast a range of bore sizes and module options, reflecting the company’s commitment to providing versatile gearing solutions. For example, the KSM series offers modules ranging from 1 to 8 and bore sizes from 6 to 30 mm, while the KSAM series ranges from modules 1.5 through 3 and bore sizes of 8 to 16 mm.
Performance Enhancements through Induction Hardening
Induction hardening presents several advantages over traditional gear manufacturing methods. It enhances wear resistance, boosts fatigue strength, and increases surface hardness significantly, achieving a hardness level of HRC50 to 60 through a specialized heating process. This treatment is executed within four working days and facilitates secondary machining operations in areas that do not undergo hardening. Simon Brazier, Sales & Marketing Director at Designatronics, emphasized that adapting to shifts in customer preferences is vital, stating, "Our incorporation of this service is a reflection of our commitment to delivering durable, high-performance gear solutions that match evolving industrial requirements."
About Designatronics
Designatronics Inc. is at the forefront of mechanical and electromechanical solutions, providing an extensive range of design, engineering, manufacturing, and component services. Among their celebrated brands is SDP/SI, recognized for its precision engineering and manufacturing capabilities, including customized mechanical and electromechanical assemblies. The company’s other specialized divisions include QTC METRIC GEARS, offering diverse metric gear products throughout the industry, and QBC – The Bearing Marketplace, which supplies comprehensive bearing solutions.
Expanding Product Lines and Services
Founded in 1993, QTC METRIC GEARS emerged to address the increasing demand for metric gears and power transmission products within the market. As part of Designatronics, the brand boasts one of the largest inventories of stock metric gears available in the country, along with options for custom solutions and secondary operations. This aligns with Designatronics' broader vision of integrating advanced manufacturing techniques with customer-oriented services.
Frequently Asked Questions
What are induction-hardened miter gears?
Induction-hardened miter gears are specially processed gears that undergo a heating treatment to enhance their hardness and durability, while maintaining their structural integrity.
How do miter gears function in machinery?
Miter gears transmit power and motion between intersecting shafts, allowing for the efficient operation of various mechanical systems without changing torque or speed.
What are the advantages of using induction hardening for gears?
The induction hardening process improves wear resistance, fatigue strength, and surface hardness, resulting in longer-lasting gear performance.
Where can I find more information about Designatronics?
For more details about their products and services, visit their official website at www.designatronics.com.
What series of miter gears does Designatronics offer?
Designatronics offers two series of miter gears: the Straight Miter Gear Series (KSM) and the Angular Miter Gear Series (KSAM), which feature various module and bore size options.
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