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Innovative SiC Power Modules Transform Electric Vehicle Charging

Innovative SiC Power Modules Transform Electric Vehicle Charging

Revolutionizing Power Solutions in Electric Vehicles

ROHM Semiconductor is making significant strides in the field of electric vehicle (EV) technology with the announcement of its cutting-edge 4-in-1 and 6-in-1 SiC molded modules. These innovative products are designed for use in PFC and LLC converters, particularly in onboard chargers (OBC) for electric vehicles. With six models rated at 750V and seven models rated at 1200V, the HSDIP20 package integrates all essential circuits for power conversion, drastically simplifying the design process for manufacturers.

The Need for High Power Density

The transition towards a decarbonized society is driving the electrification of automobiles, which presents unique challenges. The demand for longer cruising ranges and faster charging in electric vehicles has led to an increase in battery voltages. Consequently, this escalates the demand for enhanced power from OBCs and DC-DC converters. Manufacturers are now pushed to deliver not only higher outputs but also more compact, lightweight solutions. ROHM's latest development meets this need by offering superior power density along with exceptional heat dissipation features.

Addressing Technical Challenges

One of the standout features of the HSDIP20 package is its insulating substrate that excels in heat dissipation. This ensures that chip overheating is minimized, even during high-power operation. In comparative tests involving a standard OBC PFC circuit utilizing discrete SiC MOSFETs, ROHM’s 6-in-1 module demonstrated a temperature difference of approximately 38°C cooler at a power output of 25 watts. Such advancements not only enhance the efficiency of the module but also allow for handling higher currents within a compact form. As a result, the HSDIP20 reduces the required mounting area by about 52% when positioned against traditional top-side cooled configurations, ultimately supporting the miniaturization of power conversion circuits.

Future Directions for ROHM

ROHM Semiconductor is set to continue its innovation journey by further developing SiC modules that blend high efficiency with compact design. The company is also placing emphasis on creating automotive SiC Integrated Power Modules (IPMs) which promise higher reliability while occupying less space. This continual evolution is crucial in facilitating the widespread adoption of electric vehicles.

Application Examples Across Industries

The versatility of ROHM's HSDIP20 package is evident across various sectors. In automotive applications, it caters to onboard chargers and electric compressors, ensuring efficient energy use. Meanwhile, in industrial settings, this innovative module is poised to enhance electric vehicle charging stations, vehicle-to-everything (V2X) systems, server power supplies, and more.

Sales Information and Support

ROHM plans to make these advanced SiC modules available in OEM quantities soon. The company is committed to providing extensive application-level support, which includes access to robust in-house motor testing equipment. Additionally, a range of supporting documents is accessible, featuring simulations and thermal designs that facilitate swift evaluations and integration of HSDIP20 products into existing systems.

Evaluation Kits for Real-World Testing

To help potential users maximize the benefits of these new modules, ROHM offers two specific evaluation kits designed for double-pulse testing and three-phase full bridge applications. These tools allow engineers to assess performance under conditions that closely mimic actual operating scenarios, ensuring that users make informed decisions when integrating the technology into their products.

EcoSiC™ Brand and Commitment to Quality

Under the EcoSiC brand, ROHM delivers exceptional silicon carbide devices that exceed traditional silicon performance. The company manages every facet of the SiC production process, from wafer fabrication to packaging and quality control, solidifying its reputation as a leading supplier in the SiC domain.

Frequently Asked Questions

What are ROHM’s new SiC power modules used for?

ROHM's SiC power modules are primarily used in onboard chargers for electric vehicles and industrial equipment.

How does the HSDIP20 package improve heat dissipation?

The HSDIP20 package features an insulating substrate that enhances heat dissipation, keeping chip temperatures lower during high power operations.

What advantages do ROHM’s modules offer over traditional configurations?

These modules boast higher power density, requiring up to 52% less mounting area compared to conventional top-side cooled discrete systems.

When will these new SiC modules be available for purchase?

The HSDIP20 SiC modules are expected to be available for OEM quantities shortly.

What is the EcoSiC brand?

EcoSiC represents ROHM's line of silicon carbide products that deliver superior performance compared to traditional silicon devices.

About The Author

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