Revolutionizing Busbar Sealing Technology
ENNOVI, a key player in mobility electrification, has unveiled a groundbreaking approach with its innovative busbar sealing technology, designed specifically for electric and hybrid vehicle drivetrains. This state-of-the-art solution, known as ENNOVI-SealTech, eliminates coolant leaks while providing enhanced manufacturing efficiency and design flexibility compared to traditional methods.
Innovative Solutions for Modern Challenges
Managing busbar interfaces in electric vehicles, where coolant is on one side and a dry electrical connection is necessary on the other, presents numerous challenges. Dominik Pawlik, Product Portfolio Director for Power Interconnects at ENNOVI, points out the downsides of conventional sealing methods like potting materials, rubber O-rings, or gaskets, which often involve costly secondary processes and potential leakage issues over time. ENNOVI-SealTech effectively addresses these limitations, bringing a new level of effectiveness to the production process.
Sealing Methodology
The ENNOVI-SealTech offers two innovative sealing methods: double-walled shrink tubes and adhesive tape. Both methods are designed to tackle challenging applications without requiring post-processing, significantly enhancing manufacturing efficiency while ensuring optimal sealing performance. This flexibility positions ENNOVI-SealTech as an adaptable solution for a wide range of design requirements.
Rigorous Testing and Validation
To guarantee the robustness and reliability of the ENNOVI-SealTech technology, each configuration undergoes extensive testing. This includes thermal aging tests at 150°C for 1,000 hours and thermal shock cycling from -40°C to +150°C for up to 600 cycles, conforming to the stringent EN 60068-2 standard. A leak test is also conducted to ensure the integrity of the seal, reinforcing ENNOVI's commitment to delivering quality solutions.
Versatile Compatibility
One of the standout features of ENNOVI-SealTech is its compatibility with a variety of shapes and materials. The use of shrink tubing or tape allows the technology to adapt seamlessly to different busbar designs and specifications. It works effectively with an array of materials, including metals like copper (Cu) and aluminum (Al), as well as various plastics such as PA66, PBT, and PC, positioned to meet the diverse needs of the automotive sector.
About ENNOVI
ENNOVI specializes in designing and manufacturing groundbreaking products and solutions for electrical mobility. Their expertise spans battery platform developments, power components, and signal interconnects. With decades of experience in electro-mechanical engineering and precision manufacturing, ENNOVI collaborates closely with electric vehicle OEMs and suppliers, transforming innovative ideas into reality. As a Mobility Electrification Solutions Partner, the company streamlines the production process for EV customers by offering comprehensive capabilities from research and development to design, tooling, and final production.
Frequently Asked Questions
What is ENNOVI-SealTech?
ENNOVI-SealTech is an advanced sealing technology for busbars in electric and hybrid vehicles, designed to prevent coolant leaks and enhance manufacturing efficiency.
How does ENNOVI-SealTech improve manufacturing efficiency?
The technology offers double-walled shrink tubes and adhesive tape sealing methods, which eliminate the need for post-processing and reduce manufacturing time.
What materials can ENNOVI-SealTech be used with?
It is compatible with a wide range of metals and plastics, including copper, aluminum, PA66, PBT, and PC, making it versatile for different applications.
How rigorous is the testing for ENNOVI-SealTech?
Each configuration undergoes extensive testing including thermal aging and thermal shock cycling to ensure reliability under various conditions.
What role does ENNOVI play in the EV industry?
ENNOVI collaborates with EV manufacturers and suppliers, providing solutions and support from design to production, helping bring innovative technologies to market.
