BlueHalo’s Commitment to Strengthening National Security
BlueHalo is accelerating change across the defense sector with focused investments in supply chain resilience and manufacturing automation—work aimed squarely at supporting the U.S. Space Force’s (USSF) Satellite Communication Augmentation Resource (SCAR) program. The goal is straightforward: keep spacecraft operations robust and reliable as global challenges grow more complex and more contested.
Investing in Manufacturing Automation
To expand production without compromising quality, BlueHalo is deploying advanced automated testing across its high-tech manufacturing facilities. These systems compress test cycles from weeks to days, allowing large batches to be evaluated quickly while maintaining rigor. Faster testing translates into shorter production timelines, lower labor and operational costs, and a steadier, more uniform quality standard across BlueHalo’s product lines.
Innovative Production Techniques
Mary Clum, BlueHalo’s Portfolio President, summed up the approach: “Investment in automation is essential for expanding our production capabilities and transforming our nation’s space communications framework. By strategically focusing on robotics and automation, we are positioned to meet the demands of the future while adhering to the highest standards of quality and cost-efficiency.” The emphasis is on scaling smartly—build more, test faster, and hold the line on quality.
Enhancing Supply Chain Capabilities
Alongside factory automation, BlueHalo is strengthening its supply chain by pre-purchasing critical components ahead of need. Stocking essential parts up front keeps production aligned with rapidly evolving build schedules and reduces the risk of delays. A fast-tracked procurement cadence has enabled early buys from key suppliers, tightening coordination and integration across the SCAR program and keeping the line moving when timing matters most.
Strengthening Satellite Communication
Dr. Kelly Hammett, overseeing the Space Rapid Capabilities Office, underscored the broader mission: “By leveraging the latest technology, we are significantly enhancing our satellite communication capabilities and building a resilient network that can effectively address global challenges in an increasingly contested space environment.” The aim is resilience—communications that adapt, endure, and deliver.
Key Program Components
A core element of SCAR is the BADGER system, a versatile ground communications tool built for flexibility. It incorporates BlueHalo’s MSDA technology with scalable phased array solutions, simplifying mission operations in the field. With agile, reconfigurable beamforming, BADGER can adjust to shifting operational demands without adding complexity for operators, enabling timely, dependable links when they’re needed most.
Launched in May of 2022, the SCAR program spans the design and production of BADGER systems as well as delivery of essential ground electronics and software. Together, these components increase the flexibility and robustness of communications for USSF satellites, supporting a network that can scale and adapt as missions evolve.
Prepared for the Future
Over the past year, BlueHalo has noted additional milestones within SCAR—markers of steady, incremental progress. The throughline is clear: sustained investment, measured execution, and a focus on delivering what the mission needs next.
More broadly, BlueHalo remains committed to national security by fielding next-generation capabilities across electronic warfare, cyber systems, autonomous systems, and unmanned aerial systems. The common thread is operational readiness—tools and technologies built to perform in the real world.
About BlueHalo
BlueHalo is purpose-built to deliver advanced capabilities across space operations, counter–unmanned aerial systems (C-UAS), autonomous systems, electronic warfare, and artificial intelligence/machine learning. The team focuses on practical innovation that meets the evolving demands of national security. For more about their work, visit http://www.bluehalo.com and follow them on LinkedIn.
Frequently Asked Questions
What is BlueHalo’s role in the SCAR program?
BlueHalo is scaling production and deploying automation and supply chain strategies to support the U.S. Space Force’s satellite communications under the SCAR program, with a focus on reliable, resilient operations.
How does automation change BlueHalo’s manufacturing and testing?
Automated testing shortens evaluation cycles from weeks to days, reduces labor and operational costs, and helps keep product quality consistent across larger production runs.
What technology powers the BADGER system?
BADGER uses BlueHalo’s MSDA technology with scalable phased array solutions, enabling agile, reconfigurable beamforming that simplifies mission operations and adapts to changing needs.
When did the SCAR program begin?
The SCAR program was launched in May of 2022 and centers on delivering BADGER systems along with ground electronics and software for USSF satellite communications.
Where can I learn more about BlueHalo’s work?
You can find additional information on the company’s website at http://www.bluehalo.com and by following them on LinkedIn.
